BoatMend

Repair & maintenance guides

Plain-English, step by step, written for owners. Pick your engine to see the guides that apply to it.

50 of 509 guides · page 1 of 3

Routine serviceEasy

Boat Fuel Additives Explained: What Stabilizers, Ethanol Treatments and Boosters Really Do

The marine store shelf is full of bottles that promise to fix fuel problems. Learn what stabilizers, ethanol treatments, water removers, octane and cetane boosters, cleaners and diesel biocides actually do, what no additive can do, how to dose them by the label and why you should not stack several products in one tank.

20 min All engines
Routine serviceEasy

Boating on High-Altitude Lakes: Power Loss, Prop Changes, Cold Water and Mountain Weather

Engines lose roughly 3% of their power for every 1,000 feet of elevation, so a boat that flew at sea level can struggle on a mountain lake. Learn what's normal, when a lower-pitch prop or a dealer adjustment helps, and how to handle the strong sun, cold water and fast-changing weather up high.

45 min Outboard, Sterndrive (I/O), Gas inboard, Jet ski / PWC Shop: $100-600
Routine serviceEasy

Damaged Propeller: Repair It or Replace It?

Decide whether a bent, chipped or spun prop is worth sending to a prop shop or should be replaced, what a shop can actually fix on aluminum and stainless props, and how to keep the boat running the same afterward.

45 min Outboard, Sterndrive (I/O), Gas inboard Shop: $100-400
Routine serviceAdvanced

Diesel Aftercooler (Charge-Air Cooler) Care: Why It Needs Service and Warning Signs

Many turbo diesels cool their intake air in an aftercooler with raw seawater running through it. If that cooler corrodes through, seawater can reach the cylinders and wreck the engine. Learn how to tell which type you have, the warning signs, the owner checks, and why the periodic removal and cleaning is a job for a pro.

45 min Marine diesel Shop: $600-3000
Routine serviceAdvanced

Diesel Heat Exchanger Service: Zincs, End Caps, Tube Cleaning and Pressure Testing

Your diesel's heat exchanger moves engine heat into the seawater, and it slowly fills with scale, broken zinc pencils and impeller pieces. Learn how to check the zincs, open the end caps, clean the tubes safely, and when to have the core removed, descaled and pressure-tested by a shop.

2 h 30 min Marine diesel Shop: $300-1200
Routine serviceAdvanced

Diesel Timing Belt: Does Your Engine Have One and When to Replace It

Find out whether your marine diesel's camshaft is driven by a rubber timing belt, a chain or gears, and if it is a belt, plan its replacement by hours and by age. A broken timing belt usually wrecks the engine and stops the boat on the spot, so this is one of the few jobs where "it seems fine" is not good enough.

30 min Marine diesel Shop: $600-2500
Routine serviceEasy

Electric Outboard Care: Battery Storage, Connectors, Saltwater Rinse and Updates

Electric outboards like Torqeedo, Mercury Avator and ePropulsion need far less work than gas engines, but the lithium battery, the connectors and the prop still need care. Charge and store the battery the way the maker says, keep plugs dry and clean, rinse after salt water, check the prop, fin and anodes, install updates, and follow the rules for transporting lithium batteries.

30 min Outboard Shop: $100-250
Routine serviceEasy

Engine and Gearbox Oil Analysis: How to Take a Clean Sample and Read the Report

A lab oil analysis is like a blood test for your engine, transmission or lower unit. Learn how to pull a clean sample, what the lab measures, what wear metals, coolant, sea water and fuel in the oil can mean, and why the trend over several samples matters more than any one number.

30 min Outboard, Sterndrive (I/O), Gas inboard, Marine diesel Shop: $30-80
Routine serviceEasy

Ethanol (E10) Fuel Care: Stabilizer, Phase Separation, Fuel Lines and Tank Vents

Keep E10 gasoline from damaging your boat engine. Learn how to use stabilizer, test for water and phase separation, and inspect the fuel lines, primer bulb, anti-siphon valve and tank vent. Most fuel-related breakdowns start with one of these.

1 h Outboard, Sterndrive (I/O), Gas inboard, Jet boat, Jet ski / PWC Shop: $100-300
Routine serviceEasyDraft

Fishing Line Behind the Prop: How It Ruins Gearcase Seals and How to Catch It Early

Fishing line that wraps behind your propeller can melt into a sharp ring that cuts the prop shaft seals and lets water into the gearcase. Learn the quick after-trip check, how to pull the prop and clear line safely, the signs that a seal is already damaged, and when to get a pressure test.

30 min Outboard, Sterndrive (I/O) Shop: $75-600
Routine serviceEasy

Generator Pre-Trip Check: What to Inspect and Test Before a Cruise

A marine generator that quits on the first hot night of a cruise usually gave warning signs at the dock. Use this pre-departure checklist, based on generator makers' own advice, to inspect the oil, coolant, belt, raw-water side, exhaust and CO alarms, run the set under real load, and pack the right spares.

1 h 15 min Marine diesel, Gas inboard, All engines Shop: $150-500
Routine serviceEasy

Gyro Stabilizer Care: Owner Checks for Seakeeper and Other Boat Gyros

A gyro stabilizer needs little from you, but what it needs matters. Learn how to start and shut it down correctly, keep its seawater cooling and zinc in shape, rinse it, read its hours and alarms, winterize it, and know which jobs belong to a certified dealer.

45 min All engines Shop: $500-2500
Routine serviceEasy

How to Break In a New or Rebuilt Boat Engine

The first hours on a new or rebuilt engine decide how well its piston rings seat and how long it lasts. Learn how to follow your maker's hour and RPM schedule, why you should keep changing the throttle, what to avoid (constant RPM, early full throttle, long idling), what to check every trip and when to do the first oil change.

10 h Outboard, Sterndrive (I/O), Gas inboard, Marine diesel, Jet ski / PWC Shop: $150-400
Routine serviceEasy

How to Change Lower Unit (Gearcase) and Sterndrive Oil

Drain and refill the gear oil in your outboard lower unit or sterndrive, and learn to spot water intrusion before it destroys the gears. It is a 30-minute job that protects a gearcase costing thousands to replace.

45 min Outboard, Sterndrive (I/O) Shop: $80-200
Routine serviceEasy

How to Change the Oil and Filter on a 4-Stroke Outboard

Drain the old oil, swap the filter and refill with the right marine oil on your 4-stroke outboard. It is the most common service job, takes about an hour, and costs a fraction of the dealer price.

1 h Outboard Shop: $150-350
Routine serviceModerate

How to Clean the Raw-Water Strainer and Replace the Impeller on a Marine Diesel

Clean the sea strainer and swap the rubber impeller in the raw-water pump of a Yanmar, Volvo Penta, Westerbeke, Beta or similar inboard diesel. A worn impeller is one of the most common reasons a diesel overheats, and this job takes about an hour with basic tools.

1 h 30 min Marine diesel, Gas inboard Shop: $200-450
Routine serviceEasy

How to Diagnose and Replace an Outboard Primer Bulb

A primer bulb that won't firm up, collapses while you run, stays rock hard or weeps fuel is telling you something. Learn what each symptom means, how to rule out the tank vent and connectors first, then fit a low-permeation bulb with the arrow toward the engine, clamp it right and test it.

30 min Outboard Shop: $75-150
Routine serviceEasy

How to Find Your Engine's Serial Number, Model and Year (and Get the Official Manual)

Find the ID label on your outboard, sterndrive, inboard diesel or PWC, read the model and serial number correctly, tell it apart from the boat's HIN, and use it to open the free official owner's manual. It's the first step for ordering the right parts and following the right maintenance plan.

20 min All engines
Routine serviceEasy

How to Flush an Engine While the Boat Stays in the Water

Boats kept in a saltwater slip, on a mooring or on a lift can't always use flush muffs. Learn how built-in outboard flush ports, sterndrive and inboard flush kits and flush-valve seacocks work, which engines can use them in the water, how to avoid back-flow and hydrolock, and a simple after-every-trip routine.

30 min Outboard, Sterndrive (I/O), Gas inboard Shop: $150-600
Routine serviceEasy

How to Flush Your Engine With Fresh Water

Rinse salt, silt and sand out of your outboard or sterndrive cooling system using the built-in flush port, flush muffs or a flush bag. Flushing after every saltwater trip is one of the easiest ways to prevent corrosion and overheating.

20 min Outboard, Sterndrive (I/O)
Routine serviceEasy

How to Get Better Fuel Economy From Your Boat

Boat fuel is expensive, but most owners can stretch every gallon further without buying anything. Learn how to find your boat's most efficient cruise RPM, why a clean bottom, the right prop, good trim and less weight matter most, which tune-up items count, how fuel flow data helps, and which fuel-saving myths to ignore.

1 h 30 min Outboard, Sterndrive (I/O), Gas inboard, Marine diesel
Routine serviceEasy

How to Grease Your Outboard's Lubrication Points

Grease the swivel bracket, tilt tube, steering and shift linkages, trim rams and prop shaft splines on your outboard. Grease keeps salt and water out of the moving joints. A 30-minute job once or twice a season prevents seized steering, stuck props and corroded brackets.

45 min Outboard Shop: $75-150
Routine serviceEasy

How to Inspect and Clean a Raw-Water (Sea) Strainer

The sea strainer is the cheap screen that keeps weeds, shells and plastic out of your engine, generator and A/C pumps. Learn how to clean it safely with the seacock closed, reseal the lid so it can't suck air, spot a cracked bowl before it floods the boat, and winterize it.

30 min Sterndrive (I/O), Gas inboard, Marine diesel Shop: $75-200
Routine serviceModerate

How to Inspect and Replace Exhaust Shutters and Flapper Valves

The rubber shutters inside a sterndrive's exhaust and the flappers at an inboard's exhaust outlet are one-way valves that keep water from washing back into the engine. Learn where they are, how they fail, how to check them every year, and why riser service is the perfect time to replace them.

1 h 30 min Sterndrive (I/O), Gas inboard Shop: $150-450

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